Building and assembling complete machine assistance is essential to keep your production line running smoothly and efficiently. By doing so, you’ll save time and money by eliminating several potential issues. These include ensuring that your equipment is working correctly and efficiently, avoiding possible downtime, and improving the overall performance of your business.
Pick and Place Transfer
Pick and the place is a term used to describe moving components from one assembly point to another. There are various ways to do this. Some of them are manual, while others are automated.
To pick and place properly like the assembly line Troy OH, there are many things to consider. For instance, the distance between the pick and place points must be large enough to accommodate the weight of more significant elements. You can also use different nozzles for different components.
To do the job correctly, you need a robot with a good range of motion. The most obvious way to achieve this is to use a robotic arm. This robot can move the part from the origin to the destination.
A more advanced form of automation involves servo-driven pick and place systems. These are designed to support high loads and limit vibration in high-speed motion. They maintain a low profile and can be adapted to fit most automated machines.
Robotic or Cartesian robot
If you want to build and assemble machine assistance, there are two types of robots to consider. Cartesian and Gantry. The former is more rigid and able to handle heavy loads. At the same time, the latter is designed for repetitive material handling.
When selecting a robot, you’ll need to know its load capacity. Load capacity is the maximum amount of weight the robot can lift.
You’ll also need to understand its work envelope. A work envelope is a spatial specification of the robot. This includes the length of the linkages, the swept area, and the space it can access.
Cartesian robots are often used for a variety of applications. They are great for packaging automation, pick and place, and even 3D printing.
In addition to the advantages of a Cartesian robot, they’re less expensive than articulated arms. Cartesian robots can be customized by adding ball screws or linear motor actuators. Some can be integrated with other types of robots.
Single-cam motion system
If you’re into assembly machine automation, you’ve probably heard of cam-driven systems. These are motor-powered, synchronous, and simple. They operate in two modes, pick and place and manual assembly. While less robust than their automated counterparts, these machines can be found in almost any assembly line.
The most common type of cam-driven system is the rotary indexing table. This is especially handy in smaller, lighter-load applications. A rocker’s arm joins the walking and locking beams, which ensures smooth operation. There are several varieties, including those with indexing pitches of 70, 140, 280, and 560 millimeters. Some are clean room compatible and available for class 6 environments.
It is common to see cam-driven systems utilizing the latest power electronics and servo motors. One such company is Stelron Components, Inc., which makes a variety of rotary indexing drives, chassis, and assemblies. Stelron offers a wide selection of industrial robotics and intelligent control solutions for the more technically inclined.
Gravity roller conveyor and slides
A gravity roller conveyor and slide system are designed to use the Earth’s natural force of gravity to move goods. These systems are often used to move pallets, boxes, canisters, and light to medium-weight items. Using the roller as a means of transportation, the system can be adjusted to fit a variety of products and applications.
Gravity roller conveyors are based on metal tubes that are free-rotating, and they are constructed to withstand a variety of uses. This conveyor type is typically used in docks or warehouses where light-to-medium weight and flat-bottomed objects are stored and shipped.
The system is built with frames on both ends and heavy tie rods. Each frame is made from cast steel, and two or more driven rollers support the load.
Depending on the type of material being transported, the number of rollers needed may vary. Generally, a minimum of three rollers is required. In addition, side guards are needed to protect the loads.